Zepher Flight Labs

Summary of Position

The Senior Assembly Technician works under the direction of the Director of Operations, following work instructions and procedures to assemble, test, and troubleshoot electromechanical systems, assemblies, and components. This role also includes setting up, operating, and maintaining production equipment, completing required production documentation, and training and overseeing new technicians. The Senior Assembly Technician focuses on hands-on manufacturing and production-level assembly, ensuring quality control and operational efficiency.

Essential Duties and Responsibilities

Reporting to the Director of Operations, The Senior Assembly Technician shall:

  • Manufacturing Assembly: Assemble, integrate, and test electromechanical systems, including electrical components, mechanical parts, and wiring, while interpreting and following blueprints, technical diagrams, procedures, work instructions, and forms. Operate production and test equipment. Troubleshoot issues with products, parts, tools, or equipment, performing maintenance or rework defined/required.
  • Operate and Maintain Equipment: Operate heavy equipment such as forklifts and overhead cranes. Drive company vehicles and trailers as required.
  • Manage Documentation: Complete production work orders, checklists, test reports, and other forms accurately.
  • Technical Guidance: Provide mentorship to other technicians, offering problem-solving support and technical expertise. Develop and deliver training for new technicians.
  • Communicate Effectively: Foster effective communication with customers, suppliers, and internal teams to ensure project success.
  • Continuous Improvement: Enhance production processes to increase efficiency and quality. Work with cross-functional teams to resolve quality and technical issues.
  • Ensure Compliance and Safety: Uphold industry standards, regulations, and safety guidelines in all activities.

Job Qualifications: The Senior Assembly Technician shall have:

  • Experience: 7+ years proven experience as an electromechanical technician, assembler, or similar role
  • Technical Skills: Excellent mechanical aptitude regarding electromechanical assembly and the tools/equipment used to manufacture products, with experience in precision assembly and component fitting
  • Operational Expertise: Strong experience with ERP/MRP systems in a production environment
  • Problem-Solving: Superior analytical and problem-solving skills with a demonstrated passion for operational excellence, innovation, and finding solutions as problems arise
  • Communication: Strong written and verbal communication skills
  • Interpersonal Skills: Advanced interpersonal skills with the ability to communicate effectively and maintain credibility in customer, supplier, and co-worker interactions
  • Initiative: Proactive approach to identifying and resolving issues to drive projects to successful completion in a team environment
  • Adaptability: Ability to quickly understand and apply new concepts in evolving environments while adjusting work approaches to address complex problems
  • Attention to Detail: Demonstrated ability to be meticulous and thorough in completing work tasks, ensuring high-quality results and adherence to specifications and standards
  • Time Management: Efficiently managing time to meet production deadlines
  • Software Proficiency: Proficient with Microsoft Office Suite and Basic computer skills for inventory management, using manufacturing software, or entering production data
  • Physical Demands: Ability to perform physical activities such as standing, walking, lifting, pushing, or carrying heavy objects, sitting for long periods, and performing computer and desk work
  • Valid driver’s license: Clean driving record, and the ability to drive with a trailer and pass a Commercial Driver Fitness Determination

Preferred Qualifications:

  • Associate's degree in manufacturing technology, mechanical engineering, industrial technology, or a related field
  • 7+ years of experience assembling and testing complex mechanical products
  • 7+ years hands-on experience with tools and equipment: familiarity with hand tools, power tools, and machinery
  • Forklift or Crane Certification: If the role requires operating heavy machinery
  • Excellent mechanical aptitude
  • Safety Certifications: OSHA certification or similar workplace safety certification

This position may require access to information that is subject to compliance with the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). To conform to the requirements of the ITAR and/or the EAR, applicant must be a U.S. citizen, lawful permanent resident of the U.S., or protected individual as defined by 8 U.S.C. 1324b(a)(3).

Zepher Flight Labs is an equal opportunity employer. Qualified candidates will be considered for employment regardless of race, color, religion, age, sex, (including pregnancy and gender identity), sexual orientation, political affiliation, national origin, marital status, medical condition, disability, genetic information, parental status, military, or Veteran status.

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